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Kepler Dual Battery: Assembly Instructions and VideoUpdated 2 days ago

Welcome to the Ariel Rider family! Follow this step-by-step guide to safely unbox and assemble your new Kepler.




 

Phase 1: Unboxing & Preparation

Save the Box

Carefully open the box and keep all packaging for at least 14 days. If your bike was damaged during shipping, the original box and packing materials are required to process a return or shipping claim.

Remove Packaging

  • Remove all protective foam and cardboard

  • Cut and remove any zip ties securing components

Locate Your Tools

Open the box labeled “Tool Set.” Inside you’ll find:

  • Tool bag (hex wrenches and open-end wrenches)

  • Pedals

  • Assembly grease

Important: Your battery chargers are located at the very bottom of the main box, underneath the foam padding.


Phase 2: Handlebar Installation

Prepare the Stem

  • Remove the protective faceplate from the top of the stem

  • Make sure the two stem spacers remain in place

Install the Handlebars

  • Place the handlebar assembly onto the stem

  • Align the handlebars so they are straight with the front wheel

Secure the Bars

Using a 5mm hex wrench:

  1. Tighten the top compression bolt first

  2. Tighten the two front clamping bolts to fully secure the handlebars


Phase 3: Front Wheel Installation

Remove the Shipping Plate

  • Use a 15mm open-end wrench to loosen the axle nuts

  • Remove and discard the plastic shipping plate from the bottom of the fork

Prepare the Brakes

  • Remove the plastic brake pad spacer (wedge) between the brake pads

  • Do not squeeze the brake lever while the spacer is removed and the wheel is not installed

Install the Wheel

  • Lift the front of the bike (or have someone assist)

  • Slide the wheel axle fully into the fork dropouts

Secure the Axle

  • Hand-tighten both axle nuts

  • Use a wrench to torque each nut to 50 Nm


Phase 4: Pedals & Drivetrain Components

Apply Grease

  • Apply a small amount of assembly grease to the threads of both pedals

Install the Pedals

  • Right Pedal (R): Chain side of the bike, tighten clockwise

  • Left Pedal (L): Non-chain side, reverse-threaded, tighten counter-clockwise

Installing pedals on the wrong side can damage the crank arms.


Phase 5: Fenders & Headlight

Headlight Installation

  • Locate the two M6 bolts on the lower fork crown

  • Mount the headlight and tighten using a 5mm hex wrench

Front Fender Installation

  1. Remove the nut from the bolt on the fork stabilizing crossbar (above the tire)

  2. Slide the fender between the tire and crossbar

  3. Position the fender tab against the back of the crossbar

  4. Reinstall the nut and tighten using:

    • 10mm open-end wrench

    • 5mm hex wrench

Fender Stays

  • Attach the metal fender stays to the fork legs

  • Secure using a 4mm hex wrench


Phase 6: Electrical Connections

Headlight Connection

  • Connect the headlight to the main wiring harness using the 7-pin connector

Display Connection

  • Locate the green 5-pin connector

  • Carefully plug it into the back of the display

  • Align the internal pins before inserting. Do not force the connection.


Need Support?

If you run into any issues during assembly or have questions about your dual battery setup, please contact the Ariel Rider Tech Support Team through the contact form for assistance, here.

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